Airport & Aircraft Hangar Floor Coating Installation
Durable Airport & Aircraft Hangar Flooring That Lasts
If you own or manage an airport or hangar, you’re probably looking for a flooring solution that will help reduce dust as well as wear and tear, will last a long time, and is very cost-effective. That’s where we can help!
Our 100% solid commercial-grade epoxy is non-flammable and has zero volatile organic compounds (VOCs), making it perfect for your airport or hangar. It also offers a hard, stain-resistant finish that lasts for years, reduces dust, and is easy to keep clean.
At Toronto Epoxy Pros, we offer a range of airport & hangar floor services including:
- New epoxy floor installation
- Epoxy floor refinishing
- Epoxy floor repairs
Epoxy Airport & Airplane Hangar Floor Coating Essentials
Solid, Safe, & Clean Epoxy
Keep Your Aircraft & Passengers In Top Condition
Our 100% solid commercial epoxy has zero volatile organic compounds (VOCs). This provides peace of mind, and ensures the air quality in your airport or hangar, and lack of exposure of the vehicle to contaminants is the best you can do.
Anti-Slip
Give Your Aircraft & Passengers Better Traction
The anti-slip surface is great for an airport with a lot of foot traffic, or a hangar with high-value aircraft. This great feature prevents slips and falls when your floors become greasy or wet from spills, which improves safety for your passengers and reduces your liability.
Coving
Make Cleaning Easier
Prevent mold, bacteria, dirt, and mildew from finding a place to hide by eliminating the cracks and corners in your airport or hangar. Coving continues your epoxied floor up the wall 4” to 6” so there’s a seamless transition. It effectively eliminates hard-to-clean nooks and crannies, making it an important flooring feature for airports and hangars.
Superior Durability
Lower Long-Term Costs
Instead of solvent-based or water-based epoxies, we only trust and use 100% solid, commercial epoxy floor coatings. They produce thicker coverage for superior durability and do not require liquids to evaporate (so they do not contain VOCs). Our high-performance epoxy airport and hangar floor coating will stand up to the constant wear and tear and intense cleaning regimens in your space.
Dust Reduction & Easier Maintenance
Reduce Cleaning Time
With an epoxy floor, you’ll save time on maintenance and cleaning by reducing dust which benefits the health and safety of your airport or hangar, and your ventilation system. As well as keeping the environment cleaner for the aircraft.
Safety Lines & Stickers
Reinforce Your Protocols
If you want to emphasize dangerous or no-walk areas, and customize your airport or hangar space, we can apply long-lasting safety lines or decorative stickers to the epoxy floor based on your unique needs. You’ll also have your choice of colour and / or faux finish to create the best ambiance for the area.
Why Work with Toronto Epoxy Pros?
Epoxy Experts
With more than 15 years of experience, our extensive knowledge will help you determine the right airport or hangar floor coating specs for your needs. You’ll also be impressed by the superior quality our professional installation experts achieve with your epoxy flooring.
Eco-Friendly Epoxy
We use 100% solid, commercial grade epoxy for all our projects. It’s eco-friendly, has zero volatile organic compounds (VOCs), and makes for a safer airport or hangar floor surface to meet health & safety regulations.
Insured & WSIB-Certified
You’ll have added peace of mind working with our team. Our airport and aircraft hangar flooring experts are certified under the Workplace Safety and Insurance Board, as well as our $2-$5 million liability insurance coverage.
Efficiency & Minimal Disruption
It’s difficult to shut down aviation operations to have your floors epoxied. You can count on us to develop a schedule that ensures minimal disruption to your airport or hangar, while completing the project on time - even if that means we work on weekends or outside of business hours.
Competitive Pricing
We know how to break jobs down to maximize effort and reduce installation time to create efficiencies. Using smart project strategies, professional equipment, and skilled airport and aircraft hangar flooring installers, you can expect the job done right at a competitive price.
Committed to Our Craft
We continuously strive for better, faster, and more economical service by researching, investing, and using the best machines, tools, products, and processes in the industry. We guarantee you’ll be happy with the final results of your airport or hangar epoxy floor.
Airport & Hangar Epoxy Flooring Installation Process
The epoxy installation process involves four steps:
Patching
Patches are applied to any small and large cracks in the airport or hangar floor surface prior to the application of the epoxy to ensure a smooth surface.
Grinding
In order to ensure proper adhesion of the epoxy, we start by sanding or diamond grinding the floor. This opens up the pores on the surface and helps remove the surface contaminants and failing previous coatings. It should be noted that this process will not level the floor or correct imperfections. If the surface is not level or has many pitted areas, we may suggest parging the airport or hangar floor surface prior to the epoxy application to ensure a smooth finish.
Vacuuming
Before applying the epoxy coating, the floor must be completely clear of any debris (regardless of how small) because it can affect the adhesion and the epoxy’s final finish. Using industrial vacuums, we carefully remove all debris and dust particles to ensure nothing will get trapped between the airport or hangar floor surface and the epoxy once it’s applied.
Epoxy Application and Drying
The final step is applying two coats of 100% solid, commercial-grade epoxy to the entire floor surface using squeegees and rollers. After installation, it takes about 24 hours before the airport or hangar can accommodate normal foot traffic, and 48 hours before vehicles, heavy machinery, or aircraft can be placed on it. The coating will continue to harden over the next 7 days.
Patching
Patches are applied to any small and large cracks in the airport or hangar floor surface prior to the application of the epoxy to ensure a smooth surface.
Grinding
In order to ensure proper adhesion of the epoxy, we start by sanding or diamond grinding the floor. This opens up the pores on the surface and helps remove the surface contaminants and failing previous coatings. It should be noted that this process will not level the floor or correct imperfections. If the surface is not level or has many pitted areas, we may suggest parging the airport or hangar floor surface prior to the epoxy application to ensure a smooth finish.
Vacuuming
Before applying the epoxy coating, the floor must be completely clear of any debris (regardless of how small) because it can affect the adhesion and the epoxy’s final finish. Using industrial vacuums, we carefully remove all debris and dust particles to ensure nothing will get trapped between the airport or hangar floor surface and the epoxy once it’s applied.
Epoxy Application and Drying
The final step is applying two coats of 100% solid, commercial-grade epoxy to the entire floor surface using squeegees and rollers. After installation, it takes about 24 hours before the airport or hangar can accommodate normal foot traffic, and 48 hours before vehicles, heavy machinery, or aircraft can be placed on it. The coating will continue to harden over the next 7 days.
Epoxy Hangar Floor Coating Cost
Top 5 factors that affect the cost of an aircraft hangar floor coating installation
The cost to epoxy an airport or hangar will depend on the type of epoxy you choose, the square footage to be covered, the amount of prep or repair work prior to installation, and aesthetic options.
The most common factors that affect the cost of your hangar or airport floor include:
- The amount of patching, floor repair, grinding, and vacuuming to be done before the epoxy application
- Choosing to add colour or decorative flakes
- Adding coving
- Increasing the number of epoxy coats or thickness
- Requiring overtime hours to meet extreme installation timelines
How much does it roughly cost to epoxy an airport or hangar floor?
Our epoxy hangar or airport floor application typically starts at $3.00 per square foot, based on using 100% solid, commercial grade epoxy (however, the cost per square foot could be lower if the amount of square footage is higher).
There are many variables that can impact the price, so it's best to discuss your project with an epoxy professional who can assess your needs and provide an appropriate estimate.
Airport & Aircraft Hangar Floor Coating Installation FAQs
When is epoxy the right choice for an airport or airplane hangar?
If you answer “Yes” to any of the following questions, epoxy is likely the right choice for your airport or hangar:
- Do you get a high volume of traffic (people constantly using the floor every day)?
- Do you have heavy items that need to move around on the floor surface - like vehicles?
- Do your floors need to be cleaned on a regular basis to help maintain the aesthetic and appeal of the space?
- Do the highest foot traffic area spots have deterioration or clear patterns where people are walking?
- Do you have a lot of dust in the space?
- Do you have a high utility bill that could be offset by floor coatings that reflect light and keep spaces more well-lit?
- Would you benefit from having non-conductive and non-porous floors?
- Do you work with chemicals, liquids, tools, or small items in the area?
Why should you choose epoxy for your airport or hangar floor?
You should choose epoxy flooring because it’s ideal for an airport or hangar by offering a hard, durable finish that will last for years to minimize long-term costs.
You’ll love the added health and safety features epoxy flooring can offer you such as:
- Anti-slip coating for better traction and fall-prevention
- Coving for easier cleaning by eliminating corners and cracks where harmful bacteria and mold can grow
- Dust reduction for less buildup and cleaning time
- Rich colour or decorative flakes for added ambiance
- Easy-to-clean surface
The easier your floor is to clean, the more likely it is to be cleaned regularly and correctly, which will avoid long-term damages or other upkeep issues in the airport or hangar.
What other areas in my airport or hangar would benefit from epoxy flooring?
Here are some of the most common areas in an airport or hangar that greatly benefit from epoxy flooring:
- Hangar / Aircraft Storage Area
- Airport Entrances
- Walkways & Gate Waiting Areas
- Security Area
- Machinery (Pushbacks & Tugs) Storage
- Washrooms
- Staff Break Areas
- Storage / Back Hallways
- Waste Disposal Areas
- Parking Area
How much downtime should I expect for an airport or aircraft hangar floor coating installation?
After patching, grinding, and vacuuming is complete, the length of installation depends on the amount of square footage to be epoxied. The application typically involves 2-3 coats depending on the system chosen. Once applied, it takes about 24 hours before the floor can accommodate normal foot traffic again, and 48 hours before vehicles can be placed on it. We generally suggest waiting up to 72 hours for best results.
In areas like airports where you have tighter windows to complete the flooring because you can’t shut down, we have proven strategies to minimize disruption to your business to get the job done, and we can also complete the installation in stages of different areas.
What exactly is epoxy?
Epoxy is a resin that is used as a floor coating solution because of its chemical resistance, durability, and strength. Epoxy coatings are normally used on floor surfaces in commercial buildings because it’s economical and ideal for large square footage surfaces.
Are all commercial-grade epoxies the same?
There are a variety of commercial epoxies, and they’re not all created equal. The differences between them will dictate the price of the product and its durability.
The three mains types of epoxy currently available on the market are:
- Water-based epoxy – Water-based epoxy is water soluble and does not contain solvents. This epoxy is one of the most environmentally friendly, however its finish will not last as long as other types of epoxy.
- Solvent-based epoxy – This epoxy contains solvents and is the oldest form of epoxy. The solvents evaporate during the drying process which results in a much harder finish compared to that of a water-based epoxy. Since this type of epoxy contains solvents, it can often be very smelly and is not suggested for areas that are not well ventilated.
- 100% solid epoxy – This type of epoxy produces thicker coverage for superior durability and does not require liquids to evaporate (so it does not contain volatile organic compounds). It’s environmentally-friendly, non-flammable, low-odor, and produces a surface that is stain resistant and incredibly hard.
With so many benefits to 100% solid epoxy, it’s the only one we use for every project, and the one you can feel good about choosing for your airport or hangar floor.
Is Toronto Epoxy Pros insured?
Yes, our epoxy application experts are certified under the Workplace Safety and Insurance Board (WSIB), and under our $2-5 million liability insurance coverage.